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Wednesday, February 21, 2018

Raw Grass


Raw Grass


Grass brooms
Raw Grass 

Grass Brooms











The above pictures are all raw grasses, its in the stage of drying. Drying process takes almost 15 days to complete.
For further inquiry please contact on - +917577855681/ +917035781595


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Tuesday, February 20, 2018

Black pepper processing technology


Black pepper processing technology


1. Processing: Raw pepper 
2. Pre-cleaning 
3. Removing stone 
4. Grading by aerodynamics and spiral 
5. Washing by steaming 
6. Drying 
7. Grading by aerodynamics and spiral 
8. Store 
9. Weighting
10. Packing 

Capacity: 2.4-30 ton/shift

Stage 1: Impurities cleaning process:

  • Pepper material is inserted into hopper and bucket conveyor to loading into PRE-CLEANER to Removing extraneous matter or impurities through careful, Large fan enhance separating effect., Dust and immature grain and remove by aspirator.
  • Pre-cleaning Impurities working based on aerodynamic principles, the principle of separating the principle of weight and divide the volume. Therefore, screening of impurities can be separated for about 90% of impurities in pepper and include smaller impurities pepper, pepper larger impurities and pepper lighter impurities (including dust).
  • In addition, equipped with magnetic system, the machine also works to separate the steel and raw materials. Pepper after leaving raw material impurities sieve sizes ranging from 2.5 mm to 6.5 mm.

Stage 2Sort by size

  • After separating impurities, pepper was a bucket moved into grading machine, working base on vibration and size net of Sieving to classification with
 Particle size from F2,5mm  F4,5mm
 Particle size from F4,5mm  F4,9mm
 Particle size from F4,9mm  F5,5mm
 And the larger particle size F5,5mm
  • Pepper has been classified into four size containerFrom 4 to this container, we can mix the nuts at the request of finished products for export or continue being processed.

Stage 3Removing stone

  •  In graded Pepper still have mixer some stone the same size  pepper.
  • Stone emoving process works on the principle difference in the proportion of the size of pepper. Pepper will be a slightly more elevated air flow forms a parallel flow to flow out of mesh. Meanwhile heavier stones falling star collisions with the sides of the groove and dance mesh back later to escape.
  • Stage 4: Classification by aerodynamics
    Pepper after leaving the hotel stone splitting machines or removing stone, it is have same size but different weight, so need grading by grading by weight of pepper
  • Through bucket conveyor Pepper was put into a sorting by through called Catador. In this device has an airflow from the bottom up vertically. Therefore, the sponge and mild peppers will be raised and get out there to make the suspended particles and are separated in a different way.
    Air flow traffic catador adjusted depending on the quality of pepper.

Stage 5: Classification proportion by spiral

  • Pepper after the cleaning process, categorized by size, separation and classification of hotel stone aerodynamic different still shapes: round or dented or distorted and the stalks pepper.
  • Sorter spiral shape is formed by the bulkhead spiral around a vertical axis. Mixes include pepper pepper bead deformation and loaded into the mouth on the sorter.
  • Because diarrhea particles spiral down vertically under the action of gravity. The circular particle accelerator spins should gradually increase to a point where we spin the tilt bulkhead located outer edge and are separated, while the particle movement in free fall on the spiral troughs being higher friction rate particle flow in circular no. Thus the particles closer yield strain of the spiral shaft and taken out

Stage 6: Wash and process microbiology by steam

  • To eliminate harmful microorganisms especially salmonella, it uses steam at pressures from 2 ÷ 3 kg / cm2 at temperatures of 1200 C – 1400 C to pepper spray in the shortest time (about 20 – 40 paper).
  • In the process of steam absorbs pepper blank conveyed through water extraction system before drying.

Stage 7: Drying

  • Drying system uses two consecutive levels of two drying towers floors: floor and floors dried input. The capacity was adjusted pepper suit material moisture content to achieve high performance through bonds discharge screw system.
  • To ensure the scent of pepper, heating systems using gas burners with automatic gas combustion nozzles ensure labor safety system and fire.

Stage 8: Cooling after drying and sorting

  • After drying, the pepper was put into a container cooled and again passed through catador pepper to separate impurities including dust and pepper crust arising after the drying process. After that pepper is brought into the shape sorter spiral (2nd).

Stage 9: Scales, automatic dosing

  • Pepper finished product is put into containers for storage or to be put on automatic weighing systems as required quantify.
    Scales quantitative automated control electronic system that displays the number from 30-60kg tolerance of ± 45g / 50kg, yield 200bao / hour.

How To Grow Black Pepper

How To Grow Black Pepper



Here’s how to grow black pepper, the fruit of the Piper nigrum plant. Also known as peppercorns, black pepper is the world’s most popular spice. Piper nigrum is a tropical vining plant that grows 12 feet tall in its native India. While only suitable to the hottest parts of North America, it can be a fun, exotic plant to grow in the home garden. 


WHERE TO GROW
The peppercorn plant can be grown in USDA Hardiness Zones 10 and 11. It prefers hot, humid and tropical climates and can not tolerate areas where temperatures drop below 60° F. In cooler areas, grow black pepper in a container and overwinter it indoors or in a greenhouse.
Plant Piper nigrum in the partial shade, with dappled sun light. You’ll want to grow it near a fence, trellis or similar support structure on which the vines may climb. In doors, it may work in a hanging planter with the vines draping down toward the floor.
WHEN TO PLANT
Plant black pepper when soil temperatures are at least 75° F or start it indoors year round. Transplant outside in the spring if possible when conditions are mild.
BEST SOIL FOR GROWING BLACK PEPPER
Black pepper needs rich soil that drains easily. A fertile potting mix works great. Garden soil should be amended with lots of compost. Plant in raised beds for better drainage. Soil pH is optimal at 5.5-7.0.
PLANTING
Soak your black pepper seeds in water for 24 hours prior to planting. Sow seeds very lightly, only about ¼ inch below the surface of the soil and about 3 inches apart. Moisten carefully with a spray bottle. Keep the soil moist and warm until the seeds germinate about 30 days later. Place them on top of a radiator or refrigerator if possible to help keep them warm. Move to indirect sunlight once they sprout. Transplant the healthiest seedlings outside or to larger growing pots when they are 4 to 6 inches high.
WATERING & CARE
Keep the soil constantly moist for good results. Mist regularly with a spray bottle to keep a humid environment. Water container plants even more often as they will dry out fast. No need to keep the soil sopping wet but don’t let it completely dry out between each watering either.
Provide a fence or trellis for the black pepper vines, which may reach about 15 feet long. Indoors, grow them in a hanging pot so the vines can spread out.
Fertilize every spring with a well balanced organic fertilizer. Fertilize house plants every four weeks.
DISEASE & PET CONTROL
Pepper plants are not susceptible to many pests or disease if they are well taken care of. Plant them in high quality soil and do not over or under water. Blast off pests with a hose. Use organic sprays if bugs appear to be a nuisance. Remove diseased or infested foliage from the garden.
HARVEST
Peppercorns can sometimes be harvested starting about one year after planting, but most will take 3 to 4 years to develop. First, flowers will appear throughout the spring and summer. Fruit will begin to form shortly after in clusters. They will ripen from green to red and can be harvested at these different stages. Most gardeners will harvest peppercorns when they begin to turn red.
Dry peppercorns in the sun for about three days. They should turn black when completely dry. Grind them up to make black pepper.

OTHER TIPS & ADVICE
Peppercorn seeds will likely need to be purchased through an online nursery.
Piper nigrum has been cultivated for over two thousand years and traded all over the world. Today, Malabar black pepper is considered the finest.
Pepper plants have evergreen leaves and large, beautiful flowers.
Remove the red hull to have white peppercorn, which has a milder flavor. Green peppercorns are harvested when still green.
Do you have tips or questions about how to grow black pepper? Let us know in the comments section below.

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